MAXWELL FARRINGTON
Mechanical Design Engineer | Prototyping | DFM
maxfarrington.com | contact@maxfarrington.com | linkedin.com/in/maxwellfarrington
Profile
Design Engineer with 5+ years making
hardware easier to assemble and harder
to break. Took a field prototype through
production optimization and into
contract manufacturing, cutting
assembly time by ~50% and tripling
deployment longevity.
Skills
• Design: Fusion (Expert), GD&T,
SolidWorks (working knowledge),
Structural FEA, Test & Calibration
Fixture Design
• Manufacturing: DFM/DFA, Low-
Volume Production, Rapid Design
Iteration, Vendor Coordination
• Fabrication & Validation: Machining,
3D Printing, Mechanical Assembly,
Calibration Procedures, System
Diagnostics & Repair
• Systems: Python, Sensor-Based
Control Systems, Rapid Prototyping
Education
B.S. Biomedical Engineering
University of Vermont 2018-2024
• SEED Innovation Award
• Concurrent with industry experience
Leadership & Mentoring
Lead Technical Mentor
FRC Team 6933 2013 - Present
• Mentor students in multidisciplinary
teamwork, CAD, first-principles
engineering, fabrication, control
systems, and rapid prototyping.
• Founded a new team in 2018 built
around student-led collaboration,
guiding students through full design-
build-test cycles from concept
through competition-ready hardware.
Patents
US12181458B2 Issued
Fiber-optic bundle for in-situ spectral
sensor
WO2025076537A1 Pending
Digital twins for precise agriculture
management
Experience
Design Engineer
Transcend Engineering Bethel, VT | 5/2023 - Present
• Built a novel automated soil column testbed to simulate field irrigation and
soil water flux, increasing hardware characterization rates by 8x compared
to manual operation.
• Redesigned moisture-sensing probe tip to improve structural integrity and
ingress protection, eliminating 2 parts and reducing failure rate by 80%
through new materials, fastening methods, and assembly procedures.
• Modernized the internal chassis of the 12-year-old SCIMPI design for
current manufacturing techniques, developing efficient and repeatable
assembly processes and documentation.
• Developed a low-cost soil moisture sensor for NOAA/USDA in a smaller
form factor than commercial alternatives, using dual function antennas
serving as structural components and COTS parts to enable high-volume
manufacturability.
• Deployed a sub-seafloor SCIMPI off the New England Shelf, executing
system recovery and non-standard hardware modifications to preserve
deployment schedules and data integrity.
Engineering Design Consultant
LandScan San Luis Obispo, CA | 6/2021 - 7/2023
• Rebuilt DSC probe internals from first principles across six print-and-test
iterations, consolidating parts, simplifying structures, and re-sequencing
assembly to fit 3 additional sensors, cutting assembly time by ~50% and
tripling mean time to failure.
• Optimized the geometry of the DSC probe housing, maximizing internal
volume and rigidity while reducing wetted area to lower insertion friction
and structural loading, and strengthening support for the optical windows.
• Transitioned DSC to contract manufacture, training production team on
fiber optic handling, adhesives, torque specs, and assembly sequence.
• Reviewed manufacturer-proposed design changes against functional
requirements, collaborating on revisions that reduced build cost and
assembly time without compromising probe performance.
• Diagnosed hardware failures firsthand during field qualification campaigns,
implementing field repairs to maintain schedule and translating findings
into design revisions.
Research Engineer
M-Sense Group Burlington, VT | 6/2021 - 5/2022
• Led the mechanical design of a sensor-integrated knee brace for post-op
ACL rehabilitation, balancing sensor accuracy against ergonomic and
wearability constraints.
Intern
Transcend Engineering Summers 2018 - 2021
• Designed a field-deployable fixture for calibrating tip and sleeve load
sensors, using rubber bushing springs to slow load application and extend
data collection time for higher precision.